Carbon Reinforcements & PTFE Mesh Structures for the Built Environment

Reimagining Urban Architecture

As Gulf cities expand and diversify their economies, Motion Composites develops carbon-reinforced and PTFE mesh systems that combine strength, lightness, and climate resilience.

Our technologies replace corrosion-prone steel and concrete with sustainable materials engineered for high-temperature, coastal, and desert environments.

Close-up view of the Expo Dubai entrance portal, featuring carbon composite structures produced through 3D filament winding technology.

Sustainability & Impact

  • Up to 70 % CO₂ reduction vs. traditional materials

  • 30–40 % lower lifecycle cost

  • Modular, recyclable, and visually versatile

  • Designed for local manufacturing across the GCC

From shaded plazas to resilient skylines,
Motion Composites engineers the materials of tomorrow’s Middle Eastern cities.

Expo Dubai — an outdoor pedestrian walkway shaded by a vast white PTFE mesh canopy.

Our Solutions

  • PTFE Tex-Mesh Architecture: UV-resistant, self-cleaning façades and shading with lifespans beyond 30 years.

  • Carbon Rebars & Meshes: 80 % lighter than steel and up to 10× more durable.

  • Pultruded Profiles & Tension Cables: Prefabricated carbon elements for bridges, façades, and walkways.

  • 3D Filament-Wound Structures: Complex geometries produced via GRAM robotic manufacturing for iconic architecture.

The GRAM robot by Gradel — a versatile 3D filament winding system equipped with multiple tools and hoses for precision composite manufacturing.

High-Altitude Platform

A yellow and blue drone flying above clouds with a clear blue sky.

Shaping the Skies
of Tomorrow

In collaboration with Elektra Solar and Data Design Engineering, Motion Composites is developing a
revolutionary High-Altitude Platform (HAP),
a long-endurance, solar-electric UAV.

This initiative strengthens Europe’s position in sustainable aviation and creates pathways for collaboration with partners in the Middle East and beyond.

A solar-powered airplane with large wings covered in solar panels flying in the sky.

Technology Overview

  • GRAM Carbon Airframes: 75 % lighter than metal, precision-manufactured in Luxembourg

  • AI Edge Autonomy: Operates without GPS or cloud connectivity

  • Hybrid Solar Propulsion: Continuous multi-day endurance

  • Modular Payload System: Mission reconfiguration within 30 minutes

  • Digital-Twin Engineering: Complete simulation prior to production

Solar-powered aircraft with large solar panels on wings and fuselage in flight.

Applications

  • Border and infrastructure surveillance

  • Emergency telecom coverage

  • Disaster response and environmental monitoring

  • Civil and industrial aerospace research

A flying drone with solar panels on its wings, high above the clouds and landscape, with the sun shining brightly in the sky.

Industrial Vision

The Luxembourg HAP facility serves as a European centre
of excellence for sustainable UAV manufacturing, training, and R&D.

It demonstrates Motion Composites’ capacity to combine carbon engineering, AI, and aerospace autonomy while contributing to the global shift toward green aerospace innovation.

Engineering the edge of the atmosphere, made in Luxembourg, built for the world.